The Importance of Using CAD in Product Design

When it comes to software design programs, computer-aided design (or those of us in the technology world lovingly refer to it as CAD), has been around since the 1980s. CAD is used to create two- and three-dimensional models, producing more accurate designs faster and at a lower cost than manual drafts and physical models.

CAD first appeared in the 1960s as an alternative to manual drafting. Over the next few decades, it increased in capability and accessibility, transforming how products are developed. What once was limited to only top companies and cost hundreds of thousands of dollars is now easily accessible online, with many different programs available.

Using CAD in product design

Benefits of CAD

There are many benefits to using CAD in product design today. CAD increases the accuracy of designs and the overall efficiency of the development process. By enabling greater collaboration and reducing the need for physical prototypes, CAD transforms how products are conceptualized, tested, and brought to market.

Precision and Accuracy

With CAD, designers can be accurate to a point that is hard to achieve with manual drafting. Precise measurements are input into CAD software and displayed. The design can then be easily scaled up or down. Because CAD operates on mathematical algorithms, it also flags human error, preventing mistakes.

Visualization, Testing, and Redesign

With 3D modeling, engineers, designers, and stakeholders can visualize their product before it is built, offering a view that traditional methods cannot provide. The ability to zoom in/out, pan, and rotate around 3D models allows for greater analysis of component interactions and imaging of minute details.

Most modern CAD software includes a wide range of built-in tests and simulations, that can be run with the click of a button. Stress tests, thermal simulations, motion analysis, and other performance evaluations allow engineers to virtually test real-world conditions. By running these simulations early in the design process, teams can predict how their products will perform in various circumstances, helping them optimize designs for functionality and durability.

CAD’s visualization and testing capabilities are essential in revealing potential errors or flaws in the product design well before production begins. By identifying these issues early on, companies can save significant amounts of time and money during the design-to-production process. Unlike physical models, CAD models can be instantly adjusted based on test results or design feedback, allowing for continuous improvement. 3D models created in CAD can also be easily 3D printed, an asset in rapid prototyping.

Greater Collaboration

CAD can be accessed and edited from anywhere in the world. Teams in different locations can access to the same models simultaneously, eliminating possible errors between separate physical models. Updates can also be tested in real-time, and files can be easily transferred from one department to another.

When working with a partner on the design and development of a product, both parties can maintain constant access to the latest designs, eliminating the delays associated with waiting for scheduled meetings or progress reports. Designs can also be modified by all parties, unlike scanned files. This level of connectivity not only reduces errors but also accelerates the overall development timeline.

Documentation Building

CAD hasn’t just increased design efficiency. Programs can also generate a BOM and other documents needed for testing and certifications. Different product markings and certifications, such as UL, ISO, and CE, are required depending on where your product is released. Requirements also vary based on product classification. For example, medical devices are highly regulated due to their interactions with the human body. CAD helps developers stay up to date with the latest requirements.

Economic Advantage of Using CAD

We’ve already established that using virtual modeling reduces costs in the design process by eliminating the expenses linked to repeated redesigns. However, the financial benefits extend beyond the initial design phase. Products designed with CAD are less prone to errors, ensuring greater accuracy and reducing the need for costly corrections during production. Additionally, CAD-driven designs integrate seamlessly with computer-aided manufacturing, leading to a more streamlined and efficient manufacturing process and further reducing production time and resources.

Types of CAD Software

There are many different types of CAD software on the market. Each has its own features and benefits.

  • SolidWorks: This cloud-connected CAD software is ideal for engineering, design, and collaboration. SolidWorks contains tools to help engineers follow design for manufacturing principles and test cost and manufacturability. Its parametric modeling ensures consistency. Engineers can run simulations and get design analysis. SolidWorks also automatically generates BOMs, which can then be easily transferred to supply chain teams. Pivot International and our global companies use SolidWorks to develop product designs that our global teams can easily collaborate on and share with our partners.
  • Altium: Altium’s ECAD (electronic computer-aided design) software is optimized for electronic design, particularly PCB development. Altium’s capabilities include multi-layer PCB design. As experienced PCB designers, Pivot’s engineers use this software in addition to SolidWorks.
  • AutoCAD: AutoCAD caters to architects and construction professionals. Its features include architecture-specific tools, such as placing elements with AI.
  • Creo: Creo’s modeling software helps designers optimize their products according to targeted areas, such as weight and cost. Creo is also available as a SaaS.
  • Autodesk Inventor: Autodesk Inventor is from the same company as AutoCAD, but is intended for engineers. Data from Inventor can be connected to other Autodesk applications, including AutoCAD.
  • IronCAD: Marketed as being extremely user-friendly, some of IronCAD’s main features are drag-and-drop modeling and its catalog of predefined 3D components.
  • Fusion360: Another Autodesk product, Fusion360, is free for hobbyists (with limited features). The software still includes 3D modeling and limited electronic design at the free level, with the option to upgrade to more capabilities.
  • CADKEY: CADKEY was originally released in 1984 as a 2D- and 3D-capable CAD software. Though no longer supported, many .prt files originated in CADKEY.

Using CAD in Your Future Product

At Pivot International, CAD allows our teams to collaborate not only between continents but also between teams. Our engineering teams can easily share information and models with the supply chain team and manufacturers, and we can show our partners the designs at any time, no matter where they are located.

With experience across various industries, including agriculture, entertainment, security, and more, our teams have the expertise to bring your product from concept to market. After finalizing a design and generating a BOM, our global supply chain team sources parts efficiently and cost-effectively. Additionally, files can be copied and amended for future redesigns and updates. Contact our team today to learn how we can help design and manufacture your next product.

Fitness Monitors: The Intersection of Art and Science

In today’s world, staying fit and healthy is a top priority for many individuals. As a result, the demand for fitness monitors has skyrocketed in recent years. These nifty gadgets have evolved from simple step counters to sophisticated devices that track various aspects of our health and fitness. Behind the sleek exteriors and user-friendly interfaces lie intricate electronic designs and manufacturing processes that are nothing short of impressive. Let’s examine these wearable devices through the eyes of an engineer and manufacturing partner, uncovering the secrets behind these technologically advanced devices.

Fitness Monitors

Evolution of Fitness Monitors

Fitness monitors, also known as fitness trackers or wearables, have come a long way since their inception. The earliest fitness trackers were basic pedometers that could only count your steps. Today’s monitors are packed with an array of sensors and features that can monitor heart rate, sleep patterns, calories burned, and even stress levels. This transformation is a testament to the advancement in electronic design and manufacturing technologies.

Advancements in Electronic Design

At the core of every fitness monitor is a meticulously crafted design of electronics, all interconnected and working together harmoniously. These designs are not only responsible for the accuracy of the data collected but also for the user experience. Here are some key components and features of the electronic design:

Sensors

Sensors are the unsung heroes of fitness monitors. They are responsible for gathering data from the wearer’s body. Common sensors found in these devices include:

  • Accelerometer: This sensor measures motion and is the reason fitness trackers can count your steps.
  • Heart Rate Monitor: Most modern fitness monitors incorporate optical heart rate monitors that use LEDs to detect blood flow changes and calculate heart rate.
  • Gyroscope: Gyroscopes measure orientation and rotation, helping to track activities like swimming, cycling, and even your sleep patterns.
  • GPS: Some fitness monitors have GPS modules to accurately track your location and calculate distances.
  • Skin Conductance Sensors: These sensors measure electrical conductance of the skin and are used to gauge stress levels.

Microprocessors

The brains behind fitness monitors are microprocessors. These tiny chips are responsible for processing data from sensors, displaying information on the screen, and managing the device’s power consumption. Designing efficient algorithms and software for these microprocessors is crucial for the device’s overall performance.

Battery and Power Management

To ensure that fitness monitors can operate for days or even weeks on a single charge, efficient power management systems are essential. Advanced electronic design techniques are employed to maximize battery life without sacrificing performance.

Wireless Connectivity

Many fitness monitors offer wireless connectivity to sync data with smartphones and other devices. Bluetooth and Wi-Fi modules are integrated into the electronic design to enable seamless data transfer.

Manufacturing Fitness Monitors

The electronic design of fitness monitors is just one piece of the puzzle. Equally important is the manufacturing process that brings these designs to life. Each component must be designed with manufacturing (DFM) in mind. Here are some key elements of fitness monitor manufacturing:

  • Miniaturization – Fitness monitors need to be small and lightweight to be comfortable for everyday wear. Miniaturization is a challenging aspect of manufacturing, as it requires components to be shrunk down without compromising functionality.
  • Material Selection – The choice of materials is crucial in manufacturing fitness monitors. They need to be durable, comfortable, and capable of withstanding various environmental conditions, including sweat and water resistance.
  • Assembly and Quality Control – Assembling a fitness monitor involves intricate work, including soldering components onto the circuit board, attaching the display, and sealing the device. Quality control processes are vital to ensure that each unit meets the desired specifications and standards.
  • User Interface – The user interface, including buttons or touchscreens, is an integral part of fitness monitors. It must be user-friendly and intuitive, requiring careful design and testing during manufacturing.
  • Testing and Calibration – Each fitness monitor undergoes rigorous testing and calibration to ensure accurate data collection and reliable performance. This includes sensor calibration, software verification, and battery testing.

Challenges in Electronic Design and Manufacturing

While electronic design and manufacturing have made great strides in the fitness monitor industry, several challenges persist:

  • Battery Life: As users demand more features, manufacturers must find ways to extend battery life to meet these demands.
  • Data Accuracy: Ensuring that the data collected by sensors is accurate and reliable remains an ongoing challenge, particularly for complex metrics like sleep quality and stress levels.
  • Cost Efficiency: Striking a balance between offering advanced features and maintaining an affordable price point is a constant challenge for manufacturers.
  • Durability: Fitness monitors need to withstand the rigors of everyday life, including impacts, sweat, and water exposure, which requires robust manufacturing techniques.

The Future of Fitness Monitors

As humans become more health conscious, the future of fitness monitors increasingly becomes more exciting. As electronic design and manufacturing technologies continue to advance, we can expect even more sophisticated and accurate devices. These future fitness monitors may include real-time health monitoring, advanced AI-driven analytics, and enhanced connectivity with other smart devices.

Fitness monitors have become an indispensable part of our modern lives, helping us track and improve our health and fitness. The electronic design and manufacturing processes that bring these devices to market are remarkable feats of engineering. With ongoing innovations in both design and manufacturing, we can look forward to even more advanced and capable fitness monitors in the years to come, further empowering us to lead healthier and more active lives.

Pivot International has over 50 years of experience designing and manufacturing fitness motors. We have global teams of engineers highly skilled in software development, electronic design, mechanical design, and industrial design. Our teams design your products with manufacturing in mind. This allows for a seamless transition into the production of your electronic device. With over 300,000 square feet of manufacturing space spread across three continents, we’re sure to be the solution to your needs. Contact our team today to learn how we can help.

7 Incredible ESC and Brushless Motor Applications for Industrial, Commercial, and Hobbyist Markets

If you’re trying to develop a high-performance product that involves any kind of motion, ESC (electronic speed control) and brushless motors are an essential part of the equation. ESCs allow for high degrees of configurability, customization, and variability in motion control. And high-efficiency brushless motors provide the exceptional power-to-weight ratio needed for premium products.

brushless motor

Small, Yet Powerful Motor Control Solutions

These small yet powerful motor-control solutions are in high demand across industrial, consumer, and hobbyist markets. Whether customers are looking for a “plug and play” solution for an existing innovation or require customized hardware or software engineering, Castle Creations, Pivot International’s US-based subsidiary, meets the demand.

Castle established itself more than two decades ago as a leading aftermarket specialist in the hobbyist sector. Because of its reputation for building ultra-compact, higher-efficiency motors than even those found in most industrial markets, it has become a sought-after partner for industrial and commercial applications. Castle’s low-weight, high-power, configurable ESC solutions, DC brushless motors, customized firmware, and high-performance fuel systems can be found across a stunning array of products. Here are seven notable examples.

1. Bomb-Disposal Suits

Castle’s smallest units are embedded in temperature-controlled smart suits that enable military personnel to work for long hours in intense heat in order to diffuse bombs. These suits are worn under ballistic gear and function as a form of wearable climate control. These suits have also become incredibly popular with NASCAR drivers. They help competitors withstand the blistering heat emitted from the racetrack and their racing vehicle’s powerful engine.

2. Harbor Patrol Boats

Castle provides electronic speed control for dozens of small, autonomous drone boats. These boats protect harbors by performing security routines with built-in cameras that relay ship traffic. Not only is this a far more cost-effective and efficient approach to harbor patrol, but it also frees up operators and inspectors to focus on tasks better served by humans.

3. Tactical Ships

Castle provides ESC for large, autonomous, submersible ships. These ships can self-propel to a forward operating position to enable rapid submersion and then quickly disappear under the surface. They can also promptly resurface to serve as a pick-up point for Navy SEALS, only to again rapidly re-conceal themselves beneath the waves.

4. Firefighting Helicopters

In partnership with Kawak Aviation, Castle created one of its highest performance brushless motors. This motor enables firefighting helicopters to refill their tanks from lakes or rivers without landing. The pump delivers a whopping 600-900 GPM, allowing the helicopter to refill quickly to maximize its firefighting capacity. The motor is completely sealed, including double shaft seals, rugged aluminum housing, and integrated Electronic Speed Control (ESC) for compactness and simplicity of operation.

5. Impact Wrenches

Have you ever noticed the enormous bolts on utility poles or wind turbines? They require specialized tools to work with — industrial, hand-held, battery-powered wrenches capable of delivering as much as 12,000 lbs of torque. (To get an idea of how much torque that is, your average Home Depot wrench will give you between 150-300 lbs.) After more than eighteen months of attempting to design their own motor, Castle’s customer was thrilled to find that Castle’s largest hobby motor was a flawless fit for their product, right out of the box!

6. Underwater Scooters

Also called a Diver Propulsion Vehicle (DPV), this innovation enhances underwater exploration through motorized propulsion. The scooter enables divers to quickly travel beneath the waves to areas of interest that are too far to swim to but too near to warrant boat travel. The scooter can travel as quickly as four miles per hour (which is far faster than an unassisted diver can reach.)

7. RC Vehicles

Powered by Castle’s breakthrough technology, CRYO-DRIVE™, combined with sensored motor support and data logging, the Copperhead 10 Performance ESC is the latest design from Castle. This ESC is 1:10th scale and provides clean, constant power with its user-selectable 5.5V or 7.5V (6A peak) internal BEC.

With the wide variety of high-performance products that rely on motion control, the multi-industry applications for configurable ESCs and high-efficiency brushless motors are practically endless.

At Pivot International, we’re incredibly proud to include Castle among our global family of companies. They not only add motor control expertise but a team of brilliant engineers to the Pivot family of companies. With nine subsidiaries in all, we bring product development expertise across fourteen industries and 320,000 square feet of manufacturing capability to support all of your supply chain and manufacturing needs. If you’d like to learn more about how we can fuel your product’s success, contact us today.

Three Keys to Designing Products that Sell

Only 1 in 20 new products actually experience success in the marketplace. Whether it’s software, soap or surgical equipment, the chance of failure is high. So, what does it take to ensure your product beats the odds? Designing a product that sells isn’t an accident. It’s a result of a deliberate, integrated process, or what you might call a “perfect storm” of multiple interrelated considerations and practices.

How can you create that perfect storm? Here are three keys to designing products that sell.

1. Solve real problems

As the saying goes, “Necessity is the mother of invention.” innovation is driven by the quest to solve the real problems encountered by real consumers in their everyday lives. This is why the most successful product designers observe firsthand how actual consumers interact with existing products, looking for “pain points” in users’ experiences as opportunities for overcoming a design flaw or improving on a design.

It’s critical to stay in touch with the actual practicalities of the problem you’re trying to solve with your product. Don’t ever let the design process turn into an abstract exercise. This means considering every step in the use of a product or service and conducting extensive market research as well as value chain analysis. Tap into user forums, customer advisory boards and other methods for gathering data before diving into concept design.

2. Challenge key assumptions

The ability to question assumptions by asking the right questions may be the most important but under-appreciated dimension of product development, as well as the secret to unsticking a stuck process. Albert Einstein was reported to have said, If I had an hour to solve a problem and my life depended on the solution, I would spend the first 55 minutes determining the proper question to ask, for once I know the proper question, I could solve the problem in less than five minutes.

Some of the most dangerous assumptions are those that may feel intuitively right but don’t hold water. An example is the assumption that the more features a product has, the more desirable to consumers it will be. In reality, research shows that before purchase, consumers may be attracted to a product with a wealth of bells and whistles, realizing only after they purchase that the product delivers an unfriendly user experience.

Taken within the broader context of the consumer and product lifecycle, the assumption that a feature-rich product is necessarily ideal is a severe liability. Assumptions like these need to be identified at every point in the product development process. Whether that relates to product features, materials and cost structures, compliance issues, target price points, and target channels and so forth, don’t allow any assumption to go unchallenged.

3. Insist on coordination

No matter how experienced a design team, otherwise successful products can be derailed by a lack of transparent coordination between stakeholders (including distributors, suppliers, EMS Providers, and OEM), making intensive coordination a crucial piece of the product development puzzle.

Viewing product design, for example, as occurring independently from development, manufacturing, marketing, and sales is a recipe for failure. Successful product development depends on careful coordination at every point in the process, from conception all the way to launch. Implement best practices to recruit stakeholders’ input and gain buy-in on success criteria, as well as for integrated execution and adaptive course-correction.

At Pivot we understand coordination is central to a product’s success, which is why we’ve done away with departmental silos. We’ve replaced these silos with cross-functional, highly collaborative teams who work closely with clients to innovate solutions to their toughest design, development, and manufacturing challenges.

Designing a product that sells isn’t rocket science, but it doesn’t happen without a deliberate, disciplined process. By entering the product development process with an eye for solving real problems, challenging assumptions, and insisting on cross-functional coordination, you can increase the likelihood your product will defy statistics and make your business a success story.

At Pivot, we’ve been partnering with businesses for more than 46 years and are the driving force behind some of the most innovative products on the market. If you’d like to learn more, reach out to us for a no-obligation consultation to see how we can help take your product and business into a profitable future.

Product Design and Development Companies: 2 Approaches to Agile Innovation

Product-design and -development companies are under intense pressure to create innovative products and services. Many design teams, particularly at established companies that specialize in industrial products, are attempting to adopt agile practices to compete with the smaller startups that adopted those methods at their inception.

But for established companies, achieving large-scale agile practices doesn’t happen overnight, and to maintain competitive advantage with agile startups, product design and development teams can benefit from two approaches to accelerating innovation that integrate easily with their established activities and operations.

1. Tapping an innovation ecosystem: Pitch Night

Many companies are interested in boosting their design and development offerings but lack the in-house resources to generate new ideas. Companies in this position can essentially create “pop-up” innovation events by hosting a “pitch night” where startups compete for prizes to solve a product-design or -development challenge that the host company can use to inform its own process.

As recounted by McKinsey & Company:

For a tier-one industrial supplier, a pitch night led to the creation of an advanced-analytics engine used to improve the design of industrial transmissions. The supplier began the pitch-night process by issuing four use cases to a wide range of startups and calling for them to outline potential solutions. It chose 100 or so intriguing responses and brought in those startups to make four-minute presentations to a jury of the company’s CEO, chief digital officer, selected board members, and business-unit heads. In the contest related to smart industrial transmissions, the jury identified an especially promising solution from a small group of data scientists who had been spun out of a university. That team was given a commission to spend eight weeks creating a minimum viable product (MVP). The MVP worked well enough that the company calculated that it would have a payback period of just three months and could be scaled into product improvements worth some €500 million in annual revenue.

2. Capitalizing on collaboration: Innovation garages

As pitch nights make clear, creative collaboration—both formally structured and organically occuring—is the key driver of innovation. One reason startups tend to excel at innovation is that their relatively small personnel numbers allow for constant collaboration in response to shared, timely awareness of customers’ needs. In more established product-design and -development companies, however, many of the innovation efforts occur as departmentally partitioned, multi-staged, linear processes that preclude integrated understandings of what customers want, resulting in task redundancies, or designs or even manufacture of products that miss the mark.

For more established companies, creating and capitalizing on cross-functional teams holds the solution to achieving the diversity of collaboration at which startups often set the standard. One version of this kind of cross-functional team is found in the formation of an “innovation garage,” a self-contained cohort with minimal overhead tasked with rapidly generating new ideas. By definition, an innovation garage includes people from any department that would normally participate in any way in product-design and -development: data science, engineering, finance, operations, sales and marketing, and so forth. This cohort’s proces is adjudicated by agile practices and by expert practitioners: a product owner, who determines who sets the parameters for new products, and a scrum master, who oversees and manages the iterative prototyping process.

Leaders need to understand that the garage isn’t a showroom, but a collaborative work space for focused innovation. Further, the generativity of garages can be enhanced by suspending the bureaucratic processes to which other aspects of the business are subject that typically slow down or stall innovation efforts. Once a garage is up and running, the product owner can collaborate with strategists in the core business to expedite design projects most aligned with business objectives. This often entails developing a system for collecting and evaluating the viability of new ideas and how they factor in relation to commercial models.

While these two approaches aren’t ideal for every business, they do allow better-established companies that have yet to effect large-scale agile operations to leverage the strengths of startups toward achieving competitive and profitable innovations.

At Pivot, we’re industry leaders in innovative product-design and development services with a proven track record of over forty years of expert experience in partnering with entrepreneurs and established businesses alike to bring new products to market and to achieve agile operations. Contact us today and see what we can do for you.

3 Paradigm Shifts for International Product Design Firms

Design thinking is a concept most design firms don’t understand well enough to fully leverage to their advantage. It refers to “design” as to how a product is produced, not just how it looks. Therefore, designers should create a process where the consumer’s needs inform how the product is designed.

This may sound simple, but design firms who leverage the full power of design thinking can achieve a complex objective: to create a better product that’s easier to use and makes an emotional connection with its target audience.

Leading companies like Apple, Netflix, and Tesla have used design thinking to their great advantage by making three paradigm shifts in their design process.

1. Shift from siloed specialization to interdisciplinary teams.

Whether a company is developing a new home appliance, a medical device or a personal finance service, physical, digital and service designs are combining.

In a global economy and an era of the Internet of Things, these distinctions are increasingly blending and blurring in the eyes of customers. Companies that shift their focus from siloed “specialization” to cross-trained design teams have been the ablest to think outside the narrow box of “expertise.”

For example, companies that assemble international design teams composed of members with highly diverse cultural backgrounds, divergent professional skills, and seemingly unrelated personal interests are much more likely to generate innovative designs than companies that insist on maintaining department divisions that limit cross-fertilization and stifle creativity.

2. Shift from seeing design as a step in the process to seeing it as an ongoing part of the process.

Design shouldn’t be a stage but an end-to-end iterative process in product development. Concepting, logistics, execution, launch, support – design should part of it all.

Don’t be afraid to use the “toggle” approach when working with your designers. For example, stereo system architects create two product specifications. The first outlines basic functionality considerations, like size and output capacity. The second specification for “bells and whistles” allows designers to incorporate customer feedback and technological advances through iterative prototyping. Vehicle manufacturers are beginning to take this approach by analyzing driver data and remotely updating a vehicle’s software after the vehicle has been sold as informed by driver data.

3. Shift from applying design thinking to products consumers want to applying design thinking to metrics that determine consumer demand

This one’s a game-changer. Apply design thinking to your company’s business model, operations and culture to gain commercial success. Successful companies design with a deep understanding of their customer, and they gain that information through metrics for qualitative and quantitative variables that inform product development and design metrics. This helps them measure and calibrate design at every development phase.

Example: One company created design metrics that used weighted measures for specific product features. This allowed the design team to create the product over time, using hard data to inform each round of development. That data revealed what features customers cared about most and made it easier to design the product accordingly.

Perhaps most tellingly, the idea for what turned out to be the most popular feature didn’t come from the design team but rather from the conjoint analysis surveys — a testament to design thinking’s understanding that the active role of the customer in the design process is indispensable.

If you’re ready to make a paradigm shift in your operations or are trying to bring a product to either an international or domestic market, we can help. At Pivot, we have a track record of over forty years of expert experience in partnering with manufacturers to optimize their operations, and with businesses to help them successfully launch new products. Contact us today and see what we can do for you.

Thinking Globally and Acting Locally in Product Design

Turning ideas into products—designing and manufacturing those products and devising all the steps in between—can appear daunting even under the best of circumstances. When you throw into the mix different markets and cultures in multiple countries and regions around the world, product design can take on an entirely new meaning. Embracing a global perspective in industrial product engineering and new product development requires patience, knowledge, and research.

Here are some best-practice tips to navigate global expansion and product design:

Research your market/s.

Your brand and product design should complement the needs of customers in the country or countries you’re targeting for your product. Who are your customers? What’s most important to these individuals or groups?

From a product-design perspective, although a single product design or prototype may appear to be applicable across countries or regions, that may not be the case. Now isn’t the time for guesswork. Often the solution lies in modifying product-design characteristics to address the needs of specific customers in carefully defined countries and regions. Jump into research as part of your due diligence before you decide where and when to offer your product, and let design services lead the way.

Understand and appreciate the locals.

Don’t hesitate to rely on feedback from your contacts in target markets. These are the individuals you could be serving (or already are). You may be doing business “globally,” but everything is local. Learn about residents’ product-design preferences and business customs. Communicate with local businesses and potential employees as you develop audience-centered product-engineering plans and craft product expansion efforts. Remember that effective product design is an integral part of the product development process.

Combine patience and tenacity for success.

Entering new markets or expanding services into existing markets with a new or redesigned product should be a long-term strategy. Frankly, it’s not for the faint of heart. It can be time-consuming, frustrating, and a drain on resources. In manufacturing, an organization is often expected to have “boots on the ground” — a physical presence — in the country in which it’s manufacturing. But the rewards of expansion, financial and otherwise, can be significant.

Pivot offers a wide range of business expertise and solutions to support your global and product design efforts. Contact us today for more information, or to discuss your needs.

Profiles of Some of the World’s Best Product Designers

A good product designer is a key person on the ideal product development team. Product design impacts our lives everyday. From the cup we have our coffee in every morning to the mattress we go to sleep on at the end of every day, the results of good product design are all around us. Here are just a few of the world’s best product designers and the products they created.

James Dyson

You probably guessed from his name that James Dyson, a British inventor, is responsible for the invention of the Dyson vacuum. What made the Dyson vacuum different — apart from its being the world’s first bagless vacuum — was that it also had a 360 degree swivel head and a bladeless fan. The vacuum is a result of Dyson’s frustration with his own vacuum’s poor performance.

Kenichiro Ashida

Japanese researcher and product designer Kenichiro Ashida is the man responsible for the design of the Nintendo Wii and Gamecube. He was also responsible for the introduction of motion-control gaming. Nintendo wanted to increase player interaction by creating a control that could be operated using motion as well as buttons, which resulted in the development of the Wii wand.

Charles and Ray Eames

Together the husband and wife team of Charles and Ray (short for Bernice Alexandra) Eames designed the first molded plywood lounge chair in the 1950s. The chair has a matching ottoman and is still in production today. The Eames’ also supplied the Navy with leg splints and stretchers during World War II.

Richard Buckminster Fuller

Richard Buckminster Fuller is an American designer from Milton, Massachusetts. His daughter died from complications of polio and spinal meningitis at the age of four. Blaming the damp and drafty conditions of his home, Fuller became determined to design affordable and efficient housing. The most famous design belonging to Richard Buckminster Fuller is the geodesic dome. He was well known for encouraging other designers to create sustainable and affordable designs that incorporated renewable sources of energy.

Sir Jonathan Ive

As Senior Vice President of Design at Apple Inc., Sir Jonathan Ive oversees the design of the MacBook, iPod, iPad, iPhone, and iOS7. The MacBook came about when “Jony” was working as a designer in London. He was asked to create a new look for a laptop. When he took the design back to Apple, he was hired immediately. As of July 1, 2017, Ive is also the current Chancellor of the Royal College of Art in London.

Having an experienced designer on your product development team is key to avoiding early design problems. However, sometimes products need to be redesigned. Every inventor can learn from a product redesign, but having an experienced designer on your team can help you ensure your product gets to market successfully and without redesigns.

Pivot International is a product design and development company with global contract electronics manufacturing services (EMS) in both the US and Philippines. We offer turnkey product development including software development, mechanical product design, electrical and electronic product design and industrial design services for product development. If you’re interested in learning how we can help with your project, contact us today.

Six Ways to Inspire Your Product Design Team

Most people make the mistake of thinking design is what it looks like. People think it’s this veneer — that the designers are handed this box and told, ‘Make it look good!’ That’s not what we think design is. It’s not just what it looks like and feels like. Design is how it works.

-Steve Jobs

Design-thinking, as the name suggests, is not a noun but rather a verb: not an end product, per se, but a process through which a superior product or outcome is created in the first place. It’s well and good for you and your design team to aim for a superior product or outcome, but what you get depends on how you get there.

Design-thinking is this how: a strategy that can be applied not only to product design and development but to systems, procedures, protocols, user experiences and even to the business itself. As a strategic process for maximizing profitable innovation, you can inspire design-thinking in your team by adhering to these six practices.

1. Cultivate trust with your team and within your team.

As international management guru Steven Covey asserts, “The first job of a leader is to inspire trust…trust is the highest form of human innovation.” Anxiety and animosity is the enemy of inspiration and creative collaboration so it’s critical to foster a climate of mutual trust. Best practices include:

  • Actively listen. Show your team members that you recognize and respect them as equals by being sincerely interested in their ideas (as well as their difficulties). Listen with the intent to understand and support rather than reprove or correct, and reflect back what you hear to ensure accurate understanding.
  • Balance advocacy and inquiry. Trust is compromised when a team leader or team member advocates for their own idea or agenda without actively inquiring of other members of the team where they stand in relation to this idea or agenda. Balancing advocacy and inquiry shows your team that you’re just as interested in and open to their experience and position as your own.
  • Say yes before saying no. Even if a member of your team comes up with an idea that you don’t like or seems unfeasible, say yes to it. This doesn’t mean uncritically adopting or going with an idea, it means respectfully acknowledging it, being willing to thoroughly explore it before dismissing it, and having the humility to remember that what might not make sense to you right now may be a game-changing idea for your business.

2. Begin at the end and work backwards.

Design-thinking is thinking that begins with questions about the end-user’s experience and then works backward toward the creation of an innovation that delivers accordingly. This approach is intrinsically inspiring because rather than focusing on how to solve customers’ problems, it focuses on how to create compelling customer experiences.

While design-thinking doesn’t shy away from identifying problems to be solved, it digs deeper into the underlying wants and needs that are at the root of a perceived problem. For example, after city officials became aware of growing dissatisfaction with their light-rail service and fare prices, they adopted a design-thinking approach.

Rather than assuming the solution lay in additional transit stations and lower fares, they began by asking how intra-city public transit could be made more enjoyable and affordable? Upon further investigation, it was discovered that many of the city’s citizens expressed a desire for alternative forms of public transportation, leading the city to implement an incredibly successful, no-cost public bike-share program as well as a campaign promoting the health benefits of walking.

3. Assume a both/and orientation.

Differences within your design team aren’t a problem to be minimized or gotten rid of but rather a powerful solution waiting to be unlocked. Inspiring innovation in a team means thinking in terms of both/and rather than either/or. Design-thinking actively recruits and innovatively integrates multiple perspectives and works creatively with rather than against differences.

When differences are recognized and purposely recruited as fuel for innovation, this creates the conditions for a proliferation of perspectives and ideas to put on the table. Further, it allows even conflict to be engaged constructively, since the very existence of conflict begs the reconciliation (via integration) of competing perspectives and ideas toward an innovative, win-win outcome.

An illustrative example of this difference-leveraging innovation is the Apple iPhone (that took a both/and rather than either/or orientation to combining a phone, MP3 player, digital camera, and handheld computer into one device). Another famous (and much emulated) example is the Volkswagen Beetle’s groundbreaking Think Small and Lemon campaigns (which proudly highlighted to strategic advantage the very things – smallness and alleged ugliness – that detractors believed would doom the Beetle to market failure).

4. Take a field trip.

Design-thinking can get you and your team outside the proverbial “box”, and that includes getting out of the office. Seek out places and activities that hold inspirational promise for and your team, whether that’s backpacking in the wilderness, exploring a museum, or even touring a competitor’s showroom or checking out their shelf space at your local retailer.

Not only is a change of scene a powerful way to help your team shift and expand perspective, taking a field trip with the intention of deliberately seeking inspiration can yield surprisingly generative results. Field trips taken to directly investigate your team’s experience (positive, negative, and neutral) with your competitor’s products or services can be especially illuminating, particularly if you allocate dedicated time afterward for your team to unpack, compare, and explore field data in relation to your own design project.

5. Allow time for incubation.

It may seem counterintuitive, but inspiration needs room to breath. It’s an oft repeated adage in the innovation literature that the real magic often happens at the water cooler. (This is a way of saying that inspiration often strikes most powerfully outside of structured efforts to innovate: in the time between scheduled meetings and strategy sessions where people are free to socialize and “unplug”.)

As the saying goes, you can’t rush the river, and one sure way to kill inspiration is to make premature demands of your team to produce. This is where a short “retreat” – a stepping back from active attempts at design-thinking into a more receptive, meditative mode – can pay powerful dividends. Initiating a formal or informal retreat or simply allowing your team to “sleep on it” – especially when you come to an impasse or a difficult decision – is a time-tested way to incubate an idea or problem toward a novel solution.

6. Engage the collaborative art of experimental play.

There’s a reason why five-year-olds out perform CEO’s in the Marshmallow Challenge, a staple exercise of design schools made famous in management circles as an exercise in rapid prototyping. Five-year-olds, unlike CEO’s (and the lawyers and business school students they also best) are masters of experimental play: collaborative, curiosity-driven, intrinsically satisfying efforts to explore for the sake of exploring and create something for the sheer fun of it. When five-year-olds are presented with their design challenge (build a freestanding structure than can support a marshmallow on top), they aren’t daunted, they’re inspired. Five-year-olds don’t see a problem to be solved; they see an opportunity for collaborative, experimental play.

Teams that can approach innovation like the five-year-old champions of the Marshmallow Challenge (who demonstrate an intuitive understanding of the innovation principle articulated by thought leader John C. Maxwell: fail early, fail often, but always fail forward), will become masters of design-thinking and rapid prototyping. Properly understood, rapid prototyping is the natural expression of experimental play where designs can be created, tested, revised, refined, and iteratively redesigned until the elusive “sweet spot” of peak innovation is reached.

At Pivot, we bring over forty years of experience in inspiring innovative design and competitive results. Contact us today and see what we can do for you and your team.

How To Troubleshoot an Early Design Problem

Developing a product, especially in the early phases, can be fraught with problems. These problems, however, should not be viewed as necessarily problematic, but rather as a normal and expected part of a larger process.

While some of the problems encountered in early product design may be a result of insufficient research and planning, many problems are simply intrinsic to the iterative nature of the design process. At Pivot, we’re experts in troubleshooting common problems that arise during product design and development. Below are a series of key considerations that clients may find useful for investigating, understanding and contending with design difficulties.

Don’t be afraid to deviate.

The requirements in product-development projects rarely (if ever) remain stable. When organizations insist on sticking to a plan that can’t accommodate the ever-evolving nature of product design, they understandably run into problems. Refusing to deviate from a plan or viewing deviations as evidence of poor management can halt product development in its tracks and damage the morale of your design team. If design efforts are proceeding as they should (in an iterative, experimental fashion), what does and doesn’t work and which direction to go often becomes clear only as development unfolds.

The problem of defining a customer’s needs at the beginning of a design project is intrinsic to the process as it isn’t easy for customers to accurately anticipate and articulate their needs for solutions that aren’t currently available. Customers’ preferences can also change unexpectedly as they become familiar with competitors’ offerings and demand features or functions that your design team hasn’t planned for or considered. For these reasons, being unwilling to deviate from an original plan – no matter how masterful and fail-proof it seemed at the inception of the project – can generate more problems than it was intended to prevent. This is not to suggest that planning and plans aren’t important, but rather that the plan should be regarded as a hypothesis that is constantly subject to revision as the “data” that is generated by the design process is used to continually reinform it.

Question assumptions to reframe the problem.

Difficulties in the design process are often a result of failing to question assumptions and reframe the design problem in novel ways. The design process will become unnaturally complicated if a team is asking the wrong questions (and therefore failing to adequately understand the problem they’re trying to solve). Questioning assumptions and asking the right questions may be the most important but under appreciated dimension of product development and the most important key to unsticking a stuck process. Albert Einstein was reported to have said, If I had an hour to solve a problem and my life depended on the solution, I would spend the first 55 minutes determining the proper question to ask, for once I know the proper question, I could solve the problem in less than five minutes.

For example, when Walt Disney was “imagineering” Disneyland, he was able to question the assumption that simply building a bigger and better amusement park than those of his apparent competitors was the road to success. Instead, he reframed the problem from one of mere “imitative expansion” into one of disruptive innovation: How could Disneyland create a magical experience for its guests? The ability to ask this question didn’t come out of nowhere: it entailed intensive, often obsessive research, ongoing experimentation, and deep insights into what “magical” might mean as translated into a functioning theme park.

See the value in the innovation maxim: Fail early, fail often, fail forward.

Organizational cultures that embrace a “zero tolerance for failure” or “error-free” orientation, and teams that are overly anxious or intolerant about “getting it wrong” will find their resistance to failing is preventing them from getting it right. Conversely, teams that receive organizational sanction and even encouragement to strategically “fail early, fail often, fail forward” are much better able to iterate rapidly and learn quickly from the valuable data that each “failure” generates and bequeaths to the next iteration until a truly superior design emerges. With advances in simulation and rapid-prototyping technologies, there is no excuse for “failing to fail”. Stefan Thomke of Harvard Business School explains:

Consider what we found in a study of 391 teams that designed custom integrated circuits. Teams that followed an iterative approach and conducted early and frequent tests made more errors along the way. But because they used low-cost prototyping technologies, they outperformed (in terms of the time and effort required) teams that tried to get their design right the first time. The teams that faced high prototyping costs invested more effort on specification, development, and verification. And because they did their iterations later in the process – and did far fewer of them – they delayed the discovery of critical problems.

Investigate how less can be more.

Sometimes product development teams think that the more bells and whistles they can cram into a product the more desirable it will be to consumers. Often this belief is more a reflection of the team’s lack of objectivity about their own design as well as a disconnect from the end-user’s experience. (As discussed earlier, it is also an illustrative example of the problems that can arise when design teams fail to ask the right questions.) Though on the surface there are notable exceptions to the “less is more” approach, deeper investigation of these exceptions (the Apple iPhone, for example) demonstrates that successful mass-market products with a proliferation of “bells and whistles” must compensate by being exceptionally simple to use. (It’s worth noting that providing a multitude of features and a streamlined, user-friendly interface is an incredibly rare and game-changing feat).v

Many products are overly complicated because design teams assume that more features translate to higher value and consumer demand and that less features translate to lower consumer desirability. Often design teams run into problems that can be prevented altogether or quickly solved if they can think in terms of addition instead of subtraction. As Steve Jobs explained:

When you start looking at a problem and it seems really simple, you don’t really understand the complexity of the problem. And your solutions are way too oversimplified. Then you get into the problem, and you see it’s really complicated. And you come up with all these complicated solutions …That’s where most people stop. The really great person will keep on going and find…the key underlying principle of the problem and come up with a beautiful, elegant solution that works.

At Pivot, we’ve helped hundreds of teams solve their most intractable design problems. Contact us today and see what we can do for you.

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